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Table 2 Average current installation of elements of Industry 4.0 in four industries

From: Evaluating the difficulties and potential responses to implement Industry 4.0 in Bangladesh’s steel sector

Key elements of Industry 4.0

A

B

C

D

Average

Robotics

70%

60%

65%

65%

65.00%

➢ Robotic arm application

➢ Robots in steel melting and processing

➢ Robots in material handling

     

Cyber-physical system (CPS)

75%

80%

70%

70%

73.75%

➢ Combination and coordination between physical and computational elements

➢ Computer-based algorithms

➢ Digital and smart embedded system

     

Cloud technologies

85%

60%

60%

70%

68.75%

➢ Remote database

➢ Online servers

➢ Storage, backup, and data retrieval

     

Simulation

75%

50%

65%

60%

62.50%

➢ Modelling and evaluation tool

➢ Designs of complex systems

➢ Reliable estimates of system’s performance

     

Big data analysis and artificial intelligence (AI)

20%

30%

15%

20%

21.25%

➢ Ability to analyze large amounts of data

➢ Automatic learning systems

➢ Intelligent computer systems

     

Industrial Internet of things (IIoT)

25%

50%

45%

30%

37.50%

➢ High-speed internet

➢ Building a trusted cyber-physical communication [7]

➢ Enables all data online instantly

     

Cyber security

40%

50%

45%

40%

43.75%

➢ cyber-attacks, system vulnerabilities

➢ cyber threats, risks, and countermeasures

➢ Transfer data from and to unauthorized devices

     

Sensors and actuators

80%

80%

85%

80%

81.25%

➢ Different parameter sensors

➢ Automatic feedback system

➢ Fast actuator action

     

Augmented Reality (AR)

0%

0%

0%

0%

0.00%

➢ Supporting technicians in their real working environment

➢ Visualize step-by-step procedures of the task

➢ Real-time remote assistance systems

     

Radio frequency identification (RFID)

15%

10%

15%

10%

12.50%

➢ Product tracking with RFID

➢ Asset management and Tracking

➢ Personnel tracking

     

Horizontal and vertical integration

5%

25%

35%

20%

21.25%

➢ Integration among different departments within the industry

➢ Coordination with other companies/competitors

     

Additive manufacturing (3D printing)

0%

0%

0%

0%

0.00%

➢ Complex design solutions by 3D printing